![]() ![]() It only takes a second for a severe cut or amputation to occur, and bleed out can happen in 3 minutes or less.Īny beef jerky slicing process that requires intense labor will eventually eat away at profits. Any time you have an exposed blade, there is the risk of severe operator injury. Cheaper models, like seen in the gif, are more cost-effective but aren’t designed for the continuous use that would be needed when increasing production - meaning they are likely to break down frequently from overuse. Cost vs reliability of equipment. Industrial deli slicers needed for increased production are expensive - some base models go for over $12,000.Turning the chunk of beef, moving sliced pieces, loading and unloading product all takes time. While you can slice more with a deli slicer than by hand, you are still limited to how quickly an operator can slice the beef. While this method of slicing is great for small processors operating out of their homes, when it comes time to grow your business and increase production, deli slicers have disadvantages as well: The next step most processors take in optimizing their beef jerky slicing is by investing in a deli-style slicer.Ī deli-style slicer solves a lot of the disadvantages of the other two slicing styles - one operator can slice more in less time, slices are consistent, lowered risk of injury and operating costs as the machine does the majority of the work. Just like cutting by hand, the operating cost is incredibly high - scaling up production requires more people slicing, increasing labor expenses. With increased production, an injury is very likely to occur. The angle of the operator’s wrist is a risk factor for developing musculoskeletal disorders. You can see in the gif how much time is required to make just one slice - something you won’t be able to keep up with increased production. While this style of cutting board solves the inconsistent slice issue that happens when cutting by hand, it still shares a lot of the same disadvantages: In order to combat some of the disadvantages of slicing by hand, some jerky processors have opted to use a modified cutting board.ĭesigned with rails to keep the knife at the same thickness when slicing through the chunk of beef, a modified cutting board helps keep jerky slices consistent. While a knife and cutting board are inexpensive, the operating cost of slicing by hand is the highest - scaling up production requires more people slicing, increasing labor expenses. Even beyond the obvious risk of cutting yourself, slicing by hand poses other serious risks, such as musculoskeletal disorders from awkward angles, repeated motions, and overexertion of the wrist. Slicing by hand takes time and significant effort - something you want to trim down if you’re looking to increase production. It’s usually not an issue for home-made or small processors, but when scaling up your production, inconsistencies will cause issues with your customers. ![]() It’s near impossible to get the exact same thickness on every slice. Slicing by hand does have its downsides, especially if you’re looking to increase production: It’s the least expensive option (a good knife and cutting board are relatively cheap) and the easiest to start implementing to get your jerky product out there. Most smaller processors are still slicing beef jerky by hand - using nothing more than a knife and cutting board.įor the start-up beef jerky processor operating out of their house, this is likely the best option. Depending on the size of jerky processor, you’ll likely find a few methods for slicing beef jerky. Next to cooking, slicing chunks of beef into jerky size strips takes the most time and money. One of the areas jerky producers need to optimize in order to scale up production is slicing. Roughly half of global meat snack sales are jerky products.Īll this growth means one thing - jerky producers, especially smaller companies, are looking for ways to optimize their operation, increase production, and take some of the market shares. The popularity of beef jerky is on the rise.Īt more than $1 billion in sales in 2017, beef jerky is just entering the growth phase of its life cycle.Īccording to research from Technavio, global meat snack sales could hit $9.47 billion by 2021, which would be a 9.4% compound annual growth rate.
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